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SPECIALTY FOAMS
Dry Flow
Aerofoam
Re-bond
PE / EVA
Anti-Static
Lamination
Acoustic Foam
Hospital Grade
None-Lite

 

 

Specialty Foam Products

 Dry Flow

With the Australian climate lending itself to outdoor living, it only makes sense that you would want to be as comfortable outdoors as you are indoors. With that in mind, Dunlop Foams has released a range of "Outdoor" use foams suitable for applications such as: Alfresco dining furniture, patio furniture, poolside furniture, leisure boat furniture etc.

These foams offer a distinct advantage over conventional foam grades in outdoor use. These outdoor grades are often referred to as "Reticulated" foams due to their key feature of being able to reticulate or drain away the water that it will come in contact with. When used in conjunction with appropriate fabrics such as outdoor, open weave materials, the cushions will dry out easily and effectively and thus provide comfort and superior performance for years to come.

For more information or practical advice on applications of this exciting new range, please download the attached pdfs or contact your local Dunlop State Representative.

 Dry Flow

 


Aerofoam

Aerofoam is the Dunlop Foams brand of specialty foams used in the airline industry.

Aerofoam is a high density graphite foam suitable for heavy duty seating application with high durability. The foam was designed to pass the requirements of the USA’s Civil Aviation Authority flammability test. The test requires the foam seat to be subjected to a Kerosene burner fire for a period of 2 minutes. To pass the test, the sample must not lose more than 10% mass and the burn length must be less than 430mm.

LR Graphite foam grades have also been introduced to assist in combating the “Deep Vain Thrombosis” problem which airlines are currently experiencing.

Sample Grades:

AF 50-140, AF 60-200, LR GR 50-100, LR GR 50 - 50

 

Aerofoam Brochure (PDF 281 kb)

Please contact your nearest Dunlop Foams branch for more information.

Areofoam logo


Re-bond

Re-bonded or reconstituted Dunlop Repol® foams are made from the shredded offcuts produced by the foam making and foam cutting (conversion) processes.

The foam chips are combined with a urethane adhesive, compressed, then steam cured.

This process makes dense, firm foams that are ideally suited to gym mats and heavy duty seating applications.

Because of the re-bonding process, almost 100% of offcuts generated by foam manufacture is put to good use.

Please contact your nearest Dunlop Foams branch for more information.



PE / EVA

We distribute and convert an extensive range of PE (polyethylene) and EVA (ethylene vinyl acetate) closed cell foams and can provide you with the right grade and shape to meet your needs.

These foams can be thermoformed and are used in a variety of applications including packaging, health care, sports, automotive, sealing / gasketing, thermal insulation, marine, toys, etc.

They have excellent mechanical properties, are resistant to most chemicals and UV light exposure and can be used over a wide range of temperatures. Flame Retarded (FR) and Static Electricity dissipative grades are also available.

Please contact the Dunlop Foams branch nearest to you for more information.

 

PE-EVA

 


 

Anti-Static

Dunlop Foams has many special packaging cushioning foams in its range to suit almost any application.

Our range includes flexible and semi-rigid polyurethane foams, rebonded polyurethane foams, closed cell polyethylene foams of different hardnesses, as well as combustion-modified and static dissipative grades.

We can design and manufacture packaging cushioning to meet your needs at all our branches. Please contact your nearest Dunlop Foams branch for assistance.


Lamination

Polyester Polyurethane and Flame Laminable Polyether Polyurethane foams are produced by Dunlop Foams for laminating to fabric, carpet, film, etc.

These foams are available on rolls at various widths and thicknesses. Please contact your nearest Dunlop Foams branch for more information.

 

Acoustic Foam

Flexible polyurethane foams are commonly used for acoustic (noise) insulation, as well as for sealing and gasketing.

Closed cell foams (eg. PE and EVA) are generally better suited to thermal insulation than open cell PU foams.

Please contact your nearest Dunlop Foams branch for more information or one of our selected distributors Sound & Music and Fonic Acoustics for more information.


Hospital Grade

Hospital Grade (HG) foams are high-density conventional type foams that are flame retarded. These foams are specifically developed for the use in health care mattresses, although they are also suitable for medium – heavy-duty furniture and bedding applications.

Hospital Grade foams are manufactured with Ultra-Fresh® anti-microbial protection for a healthier environment.

Sample Grades:

HG 39-115, HG 39-140, HG 39-170

Please contact your nearest Dunlop Foams branch for more information.

 

Non-lite

A flame-retarded firm cushioning foam specially designed for heavy-duty applications including transport seating (trains, buses, etc).

Sample Grades:

NL 45-130, NL 65-200